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Yamaha Kodiak Broken Axle

Question:

I currently own an ’05 Yamaha Kodiak 450 IRS and recently broke both of my rear axles. I went to Gorrilla then blew one of the rear seals and was in the process of doing this and realized that the C-clip on the upper portion of both axles was ate up and I had metal shavings in the rear end.

I have spoken with people at Gorilla and they have no clue what the problem is, I feel that upper cup is to long and that the axle isn’t seating all the way in and causing problems.

I still have yet to replace the seal until I solve this issue. What is the easiest way to remove the driveshaft on that bike I have never removed a U-joint before and is all of that needed for the job that I have to do?

Thank You,

John Sanders

Response:

Thanks for your question!

I need to know what precipitated the rear axles on your Kodie failing. I have not heard of this before and as a result I suspect there’s a big piece to this puzzle that’s missing.

If you generated enough force to fail both half shafts then yes, you need to pull the diff, change the seals, re-new the bearings, probably replace all four u-joints and then stop doing whatever it was that caused this.

Are you running big tires or track conversions? If you go for aftermarket half shafts you’ll get new u-joints with the package.

Good luck!

Motorhead Mark

Maxxis Dominates ATVA MX, GNCC Races

Press Release –

Another weekend of ATV racing shows why Maxxis is the choice of champions: Two of the nation’s top series held events April 14-15, and both were dominated by Maxxis racers.

Chris Borich won GNCC Round 4, tying Bill Ballance in the points lead for the championship, while riders on Maxxis took six spots in the top nine. Meanwhile, Dustin Wimmer finished 1-2 in the Pro motos for the overall victory at Round 4 of the ATVA MX GNC Series, with Maxxis-sponsored riders taking nine of the top twelve. The races were held in Union, South Carolina, and Macon, Georgia, respectively.

The GNCC win was the second in a row for Borich, who finished in 2:09:40. “Yeah, I think I’m going pretty good,” Borich told gnccracing.com. “It was pretty dusty out there.

I had a good line and got around Bill [Ballance], and I knew as long as I kept some lappers between me and him, he wouldn’t be able to go and catch me. I feel like we can win this championship, we’ll just keep looking things over and training hard.”

Ballance took second place, and Matt Smiley made a return to the top five, nabbing fifth place. Taylor Kiser turned in another great performance in his first year as a pro with a sixth place finish, while fellow rookie Brandon Sommers took eighth place. Duane Johnson finished just one second behind Sommers to take ninth place.

The GNC win was Wimmer’s first aboard his new Factory Suzuki QuadRacer 450. Wimmer won the holeshot in moto one, barreling through a wet, sandy course to hold off teammate Doug Gust for the victory. Moto two started off the same way, with Wimmer again grabbing the holeshot followed by a conservative ride to the second place finish that secured his overall victory.

Jeremy Lawson took third place and Doug Gust nabbed fourth, while Jason Dunkelberger placed sixth. The eighth through twelfth place spots were taken by, in order: Rocco Arno, Russell Shumaker, Keith Little, John Ragon, and Joe Haavisto.

Maxxis congratulates Chris Borich and Dustin Wimmer on their victories and congratulates all of these riders on their fine performances.

Yamaha Technician Grand Prix

Press Release –

On June 19th, the Canadian finals of the Yamaha Technician Grand Prix contest will be held at the Toronto head office of Yamaha Motor Canada Ltd.

After advancing from the eight regional contests carried out from February to April, the top ten scoring competitors will compete for the National title and the honour of representing Canada at the Yamaha World Finals.

The World Finals will take place at Yamaha Motor Corporation head office in Iwata, Japan. Technicians at the Canadian challenge will be evaluated from three major activities:

• Written examination: Criteria includes but not limited to: Technical questions relating to Yamaha products, Innovative developments Yamaha has introduced as a leading manufacturer in the global motorsports industry.
• Practical skills contest: diagnostic and systems analysis and repair on the latest 2007 motorcycle product.
• Customer reception interviews: technicians are tested on their ability to provide a pleasant, yet thorough and satisfactory customer interaction through a reality-based interview.

Customer satisfaction is a primary objective of Yamaha Motor Canada, as such scoring well in the customer reception interview portion will be crucial to the success of the competitor.

Technical training and superior education is a major part of Yamaha Motor Canada’s continued direction as we continue to lead the industry with product developments and dealership assistance.

Yamaha has developed the Tech GP program in order to raise awareness and increase competency of those technicians that work under the Yamaha brand and foster the development of world-class technicians.

For more information about the Yamaha Tech GP, please contact:
Andy Gale Manager,
Service Marketing Yamaha Motor Canada
(416) 498 1911 ext 2507
andy_gale@yamaha-motor.ca

Kory Ellis Long on Speed Short on Luck

Press Release –

The third round of the ITP QuadCross was held at the Arizona Cycle Park in Buckeye, AZ. The warm and windy day found Yoshimura’s ATV Brand Manager eyeing the blue grooved track looking for the best lines for passing.

He liked what he saw: multiple lines, one large triple jump and a six pack with multiple table tops. It was sure to be a good day.

Because of rider turnout, the race was set up as two heat races and a main, instead of the normal two moto configuration. Kory blasted off the starting line in his heat and was second at the first turn.

He trailed the leader until he was able pass him going down a long rough downhill straightaway. From that point, Kory steamrolled his way to a full five second lead at the finish.

Then it was time for the main. Once again Kory was hot on the heels of the leader for the first half of the race. Seeking a good passing point, he finally saw the opportunity for a clean hard driving pass going outside in a tight 180 degree turn.

Unfortunately somewhere in that steep banking turn the prototype subframe he was riding broke and he started slowing down and soon lost his hard fought for lead.

Two laps later, the problem had gotten so bad that Kory could no longer sit down. He was still able to ride the bike enough to cross the line in fourth.

“It was just one of those days,” Kory explained. “It was going so good and then, well, I guess that’s racing.”

May 6th will find Kory back in California for Round 4

Wimmer Walks Off with First ATVA Win

Press Release –

Dustin Wimmer braved the cold wind and rough track busting out the first ATVA National overall win of his young career and his first win for Team MSR/Pro Taper/Suzuki/Yoshimura.

A heavy rainstorm moved through South Georgia on Saturday night raising fears that the track would be washed out. Sunday dawned cold and overcast but the sand base of the track made for a raceable surface.

Moto one saw a Suzuki One – Two – Three sweep into the first turn. Dustin Wimmer snagged the holeshot with teammate “Digger” Doug Gust hot on his heels in second, and Suzuki support rider and rookie Pro Russell Shumaker in third.

Wimmer was smooth and fast around the elevation changes of Echeconnee, pulling away to a commanding lead by moto end. Digger Doug had an up and down race but managed to pull off second.

“The Suzuki was really working for me today,” an excited Wimmer said after the race. I’m really good in the mud, but it wasn’t all that muddy out there, they really cleaned up the track. I had good lines and was able to stay out in front.”

“We are all really proud of Dustin today,” Suzuki’s Rod Lopusnak happily said. “We all knew he could do it and it was really great to see him get his first ATVA win on a QuadRacer® 450.”

Doug Gust also ran a good race dicing with Lawson in a few places, but was able to cross the line in second place. “This is one of my favorite tracks,” Digger Doug said. “I pulled two good starts and was really happy about that. The Rockstar/MSR/Pro Taper/Suzuki/Yoshimura QuadRacer 450 was really awesome getting off the line.”

Moto two saw lots of ruts but a pretty raceable track surface. There were a lot of rollers and stutter bumps leading up to most of the jumps. Two-track ruts also made precision a key.

Once again when the gate dropped Wimmer holeshot with Doug right behind him in second. Wimmer blistered the track surface and pulled out a slight advantage by the end of the lap. Doug picked a few outside lines on lap one to avoid Wimmer’s roost and ended up stuck in some very deep and soft dirt. His momentum gone, Doug lost three spots in just a few seconds. Once back under way- Digger was on the prowl looking to get back up front.

“I took a bad line because I thought it looked smoother to the outside,” Digger said. “And it was like driving into quick-sand. By the time I got through it, three guys went by me like I was tied to a post…I was pretty mad at myself.”

Meanwhile back up front, Wimmer lead for the first five laps. Joe Byrd pushed by a few laps form the end but Dustin knew he wouldn’t factor into the overall as Joe had only a 4th place in the first moto. Dustin crossed the checkers in 2nd grabbing his first overall win and pumping his fists in the air.

“My Suzuki QuadRacer 450 is so fast. Doug and I ruined those other guys on the starts today,” an elated Wimmer said after the race. “Both motos, I just set a fast pace and let my bike do the rest. About halfway through the second moto I knew I had it… it was a really good feeling.”

In addition to the Double D’s machines, Suzuki was the brand of choice with the majority of bikes in the pro class and four of the top ten with Russell Schumaker, Jason Dunkelberger, Joe Haavisto and others campaigning QuadRacer 450s.

Yoshimura’s Brant Russell summed it up this way, “The Suzuki QuadRacer 450s really shine on technical tracks. The power delivery, the frame geometry, and overall quality of these machines are at a very high level. What is really gratifying, is that Dustin and Doug’s quads are probably the least modified of any of the Pro Class bikes.”

The team will stay in Georgia to do some more testing and training. Team Manager Pat Alexander explains, “The bikes are really dialed in right now and running really well. But there is always some tweaking to do. We’re going to be ready for some real racing in two weeks time at the first WPSA event at Silver Dollar.”

Suzuki ATV Joins with Acorn Woods Communications

Press Release –

American Suzuki Motor Corporation today announced the appointment of Acorn Woods Communications to handle all ATV division public relations functions.

“We’ve worked with Acorn Woods Communications for awhile now and the time was right to expand the relationship,” Rod Lopusnak, ATV Operations Manager said, “The growth of the Suzuki ATV segment had been huge, and AWC has been helping us keep pace with this wild ride. We look forward to Acorn Woods helping to bring the entire spectrum of industry leading and innovative Suzuki ATV products to the press and media in general.”

Owen Provence, President of Acorn Woods Communications said “We are proud to be a part of the Suzuki ATV efforts. The product is so good that it speaks for itself, but we will try to help the process moving forward in every way.”

Acorn Woods Communications is a full service marketing, advertising and public relations agency based out of Simsbury, CT.

They also have a west coast presence to service their California-based clientele. AWC specializes in servicing national powersports companies.

Safety is the Parent’s Responsibility

By: Motorhead Mark Lester

I’ve been around long enough to know the news coverage this sport gets is exactly what it deserves. I’m ashamed to report that some kids continue to be allowed to use adult ATVs and some are still riding unsupervised and often, helmetless. Accidents are inescapable realities under these conditions.

In case you think this is idle talk, let me underscore this: If you’re allowing your kids to ride without helmets, if they are unsupervised on your adult ATV, the question is not if, but rather, when an accident will occur.

For the most part, readers of All-Terrain Vehicle Magazine and those who have a real interest in the sport and its future know better than to commit those three parental no-nos.

However, there are way too many adults who, by their profound acts of negligence and irresponsibility, allow their kids to be needlessly injured or killed. In case you’re missing my point, it’s adults who are to blame for kids being injured.

Kids require supervision, training, safety equipment and proper sized ATVs to have a safe experience. That’s why I’m saying even a small move toward helmet compliance for both kids and adults will have a huge effect on safety. It alone will save lives, prevent injuries and keep us off the news.

Here’s how it starts: If you’re even thinking about moving your ATV and your kids are watching, slip on your lid. “Do as I say, not as I do” never works with kids. Children will always “do as you do”. If they think helmet use is important for you, they’ll think it’s important for them too.

Midwest Introduces 800cc Side x Side

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There’s no doubt the side x side market is growing in leaps and bounds. These durable workhorses are great for the farm,ranch or hunting and still offer all the fun and excitement of a trail vehicle.

This season, Midwest Motorsports introduces its Redneck 800 to the industry. The Redneck offers a powerful 796cc liquid-cooled 3-cylinder 4-stroke mill, fully auto CVT, selectable 4WD, McPherson strut front suspension with a swing arm rear and electric start.

It also comes standard with a gas assisted lift bed for easily unloading heavy materials from the cargo box.

The Redneck is available in three packages: The Work-A-Haulic, Sport and camo Hunter edition.

Call Midwest at 1-866-899-7979 and visit MidwestCanada.com.

Goodyear Introduces Carbon Fibre ATV Drive Belt

Press Release –

Goodyear Engineered Products is hitting the trail with a “self-healing” carbon-fiber-loaded ATV drive belt that can reduce the possibility of a long walk home.

Goodyear Gatorback Sport is the first Continuously Variable Transmission or CVT belt with carbon fiber reinforcement in its body construction, according to Loren Danhauer, Goodyear chief belt engineer.

“Threadlike strands of carbon fiber are strong and flexible and weigh much less than steel of similar strength,” said Danhauer. “The fiber alignment in the rubber compound provides added stiffness across the width of the belt.”

Jonathan Cocco, marketing manager for Goodyear aftermarket products, said a Goodyear survey of quad riders shows they want precise, immediate throttle response and off-road durability whether for hunters, ranchers, fire rescue teams or sport enthusiasts. A CVT system varies the working ratio of two v-shaped pulleys linked by the belt, said Cocco. The distance between pulley flanges can fluctuate, allowing the belt to ride smoothly up or down the pulley, continuously changing the gear ratio and varying vehicle speeds. The pulleys are part of a power sensing drive that increases tension during acceleration and lowers tension when power is reduced.

Danhauer explained that conventional CVT belt sidewalls can glaze and char from heat buildup when engaged with pulleys under extreme loads. Materials from the top width of the belt then turn down and inward, creating vibrations that can quickly destroy the belt.

ATV BELT HEALS SELF

Goodyear’s new Gatorback Sport ATV drive belt is the first CVT belt with carbon fiber reinforcement in its rubber compound. When handling an extreme load demand, the carbon fiber allows desired slippage on pulleys without top-width belt distortion. After the extreme demand subsides, the carbon material restores the integrity of belt edges in order to handle the normal load demand.

“Gatorback Sport regulates itself under extreme events,” said Danhauer. “Its carbon fiber in the rubber compound allows desired edge slippage without losing top width. When extreme demand subsides, the belt self-heals and again picks up the load.” Danhauer added that tests he conducted show significantly improved top width wear and reduced belt weight loss.

Cocco said Gatorback Sport is responsive and durable. “Its aggressive carbon fiber material maintains pulley grip without sacrificing belt wear,” he said. “It provides quick, clean throttle response to help riders conquer steep hills and nasty mud pits, while withstanding inadvertent abuse, such as spin-and-runs.”

Gatorback Sport’s performance was born from race technology introduced last year. Hendrick Motorsports and eventual NASCAR Nextel Cup Series Champion Jimmy Johnson turned to Goodyear for help after making mid-season engine adjustments for added horsepower that increased demand on cam drive belts by 50 percent.

Goodyear quickly responded by mixing carbon fiber reinforcement in rubber compounds for the new timing belt. The result was an advanced composite that withstood the increased loads and higher temperatures, allowed engines to run more efficiently, and provided precision timing in a very harsh environment.

“Buoyed by our success with carbon fiber, we went to work on the CVT belt for allterrain vehicles,” said Cocco. “Its performance earns it the Gatorback name, joining a growing family of popular Gatorback automotive belts that are used by all major NASCAR Cup Series teams and are available in auto part stores and service centers.”

While Gatorback Sport’s lateral strength comes from carbon fiber, its longitudinal strength comes from Goodyear Flexten aramid cords traveling the circumference of the belt. Flexten minimizes stretch, stabilizes overall length and maximizes horsepower transmission. “It adds up to predictable tension performance,” said Danhauer, “and tension is as important to belts as air pressure is to tires.”

Engineers also took care when designing belt dimensions, precisely duplicating most major ATV manufacturers’ original equipment profiles and measurements for top width, length and sidewalls to ensure proper fits.

Gatorback Sport’s top width range is 17 to 35 millimeters or 0.68 to 1.37 inches, while its length range is 679 to 1106 mm or 26.75 to 43.56 inches.

For additional information, go to goodyearbeltsandhose.com.

Steadymate Tiedown System

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Don’t you just hate it when your ATV falls off your trailer? There’s way too many low quality tiedown straps on the market these days. We won’t say where they’re built, but it’s a long boat ride from Duluth.

Here’s a tip. Check out these super high quality tie straps from Kinedyne Steadymate. These are some of the toughest straps we’ve seen in decades.

Visit steadymate.com.